IN-SERVICE INSPECTION & OTHER INSPECTION
Equipment can break down at any time when it is in service, which can lead to delays in production, increasing costs and liability. To prevent these situations from occurring, it is important to schedule inspections regularly. This will ensure that the equipment has been installed, operated, and maintained properly under the watch of a qualified inspector.
Our In-service inspection is more effective for maintenance inspections, performance verification, and preventive failure analyses to maximize productivity and reduce costly downtime and meet safety, compliance standards, speciation, and regulatory requirements which include:
- In-Plant Inspections
- Pipeline Integrity Inspection Service
- Tank Inspection Services
- Risk Based Inspection (RBI) Services
- Crane Inspection and Inspection of Hoisting and Lifting Equipment
- Failure Analysis and Investigation
- Railway Component and Equipment Inspection
- Vendor Quality Surveillance / Third Party Vendor Inspection / Material Inspection
- Mechanical (Vendor Manufacturer Inspection and Assessment)
- Electrical and Instrument (Vendor/ Manufacturer Inspection & Assessment)
- Civil Vendor Inspection
- Quality Procurement
- In-Plant Inspections
Plant integrity, safety & reliability are major concerns to all plant operators and managers. The management challenge is to ensure that their assets are in a fit-for-service condition, complying with regulatory and company requirements in the most reliable, safe, and cost-effective manner, our in-plant services assist our clients to achieve this. Our in-plant inspections are performed using an RBI methodology following API 580 and API 581 principles. Supplemented by API 570, API 510, and API 653 codes, we inspect the following elements: Tanks, Piping, Pipelines, Pressure Vessels, Heat Exchangers, Coolers, Structures, etc.
- Pipeline Integrity Inspection Service
Pipelines are critical business assets, their integrity, safety & reliability are major concerns to pipeline operators and owners. Our pipeline integrity inspection service which is based on API 1163 and ASME 31.8S. enables us to assist our clients to ensure that their assets are in a tit-for-service condition and comply with regulatory requirements. We can provide this service with minimum or no disruption to pipeline operations.
- Tank Inspection Services
We perform aboveground storage tank inspections in the petroleum and chemical industries. Our tank inspection services assist our clients in maintaining the integrity of their tanks, by enhancing safety, protecting the environment, and making sure their assets are fit-tor-purpose. We perform comprehensive tank inspections, which meet and exceed, the requirements established in API 650/653 codes.
- Risk Based Inspection (RBI) Services
RBI is a method for using risk as a basis to prioritize and manage the efforts of an inspection program, based on the consequences of failure of components and systems. It helps to ensure that facilities are fit-for-purpose, the protection of the environment, and the safety of personnel and avoid costly unplanned shutdowns.
- Crane Inspection and Inspection of Hoisting and Lifting Equipment
Our Inspection ensures the safety and reliability of Crane, hoisting, and lifting equipment and compliance with statutory requirements it is required to ensure that they are safe. and in compliance with statutory requirements.
- Failure Analysis and Investigation
Our Service includes the root cause failure analysis, testing of metal products makes use of macroscopic and microscopic examination methods, as well as other investigative tools such as nondestructive testing, mechanical testing, and chemical analysis. The failure analysis investigation concentrates on the metallurgical aspects of the failure. They generally do not emphasize factors such as stress or load distributions.
- Technical Assistance and Inspection during Shutdown
Our effective inspection and technical assistance during turnarounds enable us to decrease costly downtime and restart operations as quickly and as safely as possible.
RAILWAY COMPONENT AND EQUIPMENT INSPECTION
"AITL" with its experienced staff is providing Quality Assurance Services Associated with the procurement of Stock Rail, our qualified representatives are extremely well educated in the applicable inspection codes such as American Welding Society (AWS) D! 1 and D!.5; AASHTO; ASTM Standards E10, E142m E164, and E709; AISl; and SSPC with specific knowledge in Manual for Railway Engineering, " Specifications for Steel Rail; Fabrication of Continuous Rail, Thermite Welding,
Our Inspectors monitor the production process, non-destructive weld evaluations, dimensional analysis reviews, and coating inspections. In-service inspections include damage verification, post repair as well as repair shop assessment and evaluations to reduce non-physical errors in the fabrication process. Inspections during the fabrication of Special Track work including Turnouts and their components such as: Switch Points, Frogs, Guard Rails, Tie Plated, Gauge Rod, and Concrete and Timber Ties.
VENDOR QUALITY SURVEILLANCE / THIRD PARTY VENDOR INSPECTION / MATERIAL INSPECTION
"AITL" Inspection Services offers comprehensive Vendor Quality Assurance services, ensuring that the quality level of material and equipment provided to our customers meets all the defined requirements.
An organized and properly implemented vendor quality assurance program can be cost-effective in assuming that a project will not be delayed or shut down due to deficiencies in the quality of materials or equipment supplied.
"AITL" Vendor Quality Assurance Representatives are qualified by the company and they are certified by Internationally recognized organizations such as TWI, AST, API, AWS, and ASQC. The service aims to control at the premises of the manufacturer or sub-contractor, the quality of workmanship and the conformity of the manufactured equipment with the purchase specifications, the applicable drawings, codes and standards, and other relevant contractual documents. The level of "AITL" involvement will be identified in an Inspection and Test Plan.
- Mechanical (Vendor Manufacturer Inspection and Assessment)
Pressure Vessels as per API 510, Steel Tank Inspections as per API 650, Piping Inspection as per API 570, Pipes/ Fittings/ Flanges as per ASTM A234/ API 5L/ ASTM A53/ ASTM A106/ ASTM A105/ ASTM A350, Valves as per API 600, 602,598, 6D, Steel plates, Structural steel as per AWS D.1.1, Rotary Equipment, Pumps, Compressors, Turbines, Generators, RT Pipes, Fiber Glass Tanks, Studs,/ Bolts/ Nuts/ Washers, Steel Doors, Frames and others.
- Electrical and Instrument (Vendor/ Manufacturer Inspection & Assessment)
Wires and Cables, Conduits, RSG, PVC, Transformers, Switch Gears, Switch Racks, Panel Boards, Control Systems, Fire Fighting Systems, Security Systems CCTV, Paging Systems/ Fence Intrusion Systems, Electrical fixtures, Lighting Poles, UPS Systems, Cathodic Protection, and others.
- Civil Vendor Inspection
Aluminum Doors and Windows, Blast Doors, Pre-cast Concrete, Chain Link Fence, Hollow Metal Doors, Frames and Hardware, Structural Steel Works, Anchor Bolts, Batching Plants, Concrete Mix Design, Asphalt Mix Design, and others.
- Quality Procurement
Supervision of procurement material, preparation of Inspection, and Quality Requirements for material as per client’s specifications and standards
- Expediters
Expediting enables the site construction work to proceed as scheduled and helps to minimize delays and costly product deficiency issues. Our Expediters are experienced in utilizing specification criteria defined by International Standards and Client Specifications.
AUDIT & PROCESS IMPROVEMENT SUPPORT
- Construction, Procurement, and Design Audit
- Third Party Pre-Assessments and Surveillance Audit First, Second- and Third-Party Audits Vendor Surveillance Assessment/ Audit
- QMS Audits
- Manufacturer Facility Audit
- Performance Audit Preventive Measures and Improvement in Total Quality Management System Developing Skills for Quality Managers Process Design and Improvement
- Preparation and Implementation of Flow Chart and Statistical Analysis Techniques
PAINTING AND COATING PROCEDURE QUALIFICATION AND FAILURE ASSESSMENT
AITL provides a coating inspection service to the engineering industry both Onshore and Off Shore, we also act as a third-party inspector on the client's behalf. Our capability includes application Testing and Inspection as well as routine condition monitoring of rubber, bitumen PE, glass, paint coated surfaces, and failure assessment.
WELDING PROCEDURE AND WELDER QUALIFICATION
Developing welding procedures in accordance with a welding code or standard requires that physical weld samples be produced, inspected, and tested to establish qualification. Welding procedures are usually divided into two categories, the Procedure Qualification Record (PQR) and the Welding Procedure Specification (WPS).
Perform Welder Performance Qualification, Welder certification determines a welder's skill and ability to deposit sound weld metal. The welder's tests consist of many variables, including the specific welding process, type of metal, thickness, joint design, position, and others. Most often, the test is conducted in accordance with a particular code.
PROJECT SUPPORT SERVICES
New construction Supervision/ Monitoring/ In process Surveillance/Technical Manpower. We offer full Project support including QA/QC team members and supervision during the construction phase, comparison of actual construction to the design, verification of proper use of procedures and materials, technical inspection t the structure, and supervision of (sub-) contractors. As well as Plant and other Industries,
- Project Managers/ Construction Managers
- QA/QC Managers/ Supervisors
- QA/QC Electrical/ Mechanical/ Civil/ Instrumentation Inspectors
- Project Inspection Monitoring Supervisors
- QC Procurement Manager/ Supervisors
- API Inspectors
- Vendor Inspection Supervisors
- Welding Inspectors Painting Inspectors Cathodic Inspectors
- Plant Inspectors
- Concrete Crack Investigators
- Radiation Safety Officers
- Document & Record Controllers Laboratory testing Team Geotechnical Crew Planners/ Schedulers and Expeditors Surveyor Crews
- NDT Level II Technicians Civil Testing Technicians QMS Representatives Calibration Technicians
- LEEA Inspector
- IRCA Certified Auditors
TECHNICAL CONSULTANCY
AITL provides assistance to Vendors, Manufacturers, and Laboratories to establish their facilities for their main client requirement in order to get them registered and approved in the vendor list of main clients.
- Structure Steel, Tanks & Pressure Vessel Facility
- Mechanical & Civil Laboratory Testing Facility
- Instrument Calibration Facility
- Development of Company Standards & Specifications
TRAINING
- ISO 9001: 2015 Awareness & Internal Audit
- ISO 9001:2015 Lead Auditor
- ISO 14001: 2015 Awareness & Internal Audit
- ISO 14001:2015 Lead Auditor ISO 45001:2018 Awareness & Internal Audit
- ISO 45001:2018 Lead Auditor Six Sigma & Project Management Professional Quality Statistical Analysis Individual Improvement Program
- Welding Inspector (CSWIP & AWS)
- Painting Inspector (BGAS & NACE)
- Non-Destruction Testing as per ASNT Level III Non-Destruction Testing as per ASNT Level I
- API 510 Pressure Vessel Inspectors
- API 570 Piping Inspectors
- API 653 Tank Inspectors
- Third Party Vendor Inspection (Mechanical)
- Third Party Vendor Inspection (Electrical)
- Plant Inspection - Internal Radiation Safety Officer - (External) Industrial Safety
- Calibration for Electrical & Instrumentation Equipment
A FAILURE WILL NOT APPEAR UNTIL A UNIT HAS PASSED THE FINAL INSPECTION.